About
Lunacy
In
the 2009 game, LUNACY®, robots are designed to pick up 9"
game balls and score them in trailers hitched to their opponents?
robots for points during a 2 minute and 15 second match. Additional
points are awarded for scoring a special game ball, the Super Cell,
in the opponents' trailers during the last 20 seconds of the match.
“LUNACY” is played on a low-friction floor, which means
teams must contend with the laws of physics.
2009
Build Season Updates
Week 1 Activities
The
season is off to a good start this year for team 2039. The two seniors
that graduated last year fortunately have been replaced by seven
new students and two new mentors. The team has completed the brainstorming
process, selected our primary functional objectives, and now we
are "shaking the sieve" to pan out the worthy design options.
We will begin to break down into sub-teams and start the design
stage shortly. Thank you so much for your support of Rockford Robotics
- we hope to impress you this season! Keep your eyes open for another
update at the end of week two!
Week
2 Activities
The
special ops subteam has finished the design of the conveyor system
for the robot. The conveyors will consist of two 3 foot belt assemblies
that spin in opposite directions, this will suck the balls up the
conveyor and into our hopper system. The system will be run by two
motors. We will be approaching sponsors to have some of the custom
parts needed for our conveyor system! The special ops team has subdivided
even further to design the hopper and turret systems.
The
programming team has begun work on, well, programming. The camera,
provided in the robot parts kit, has been placed on the kit bot
and the team has started programming for autonomous mode, as well
as, tele-operated mode. In tele-operated mode our goal for the robot
is to automatically aim the turret and shoot balls in an opponents
trailer.
One
of our new mentors with woodworking skills has built a trailer for
us to be able to practice on. On Saturday the chassis team cut and
welded the general frame together, with the help of a mentor from
the Winnovation team. We are sure there will be more welding needed
and we hope to engage Superior Joining in these activities. The
chassis team has begun work on the mounting of the gear boxes.
The
goal for week three is to rap up the special ops designs and start
ordering parts. We have also designed a pit structure that will
hold our banner, have a white board, peg board for hanging tools,
and a coat rack and flag holder. This will be made out of 1 inch
aluminum tubing.
Week
3 Activities
As
week two closes and week three dawns, team 2039 is excited to what
this new week of the season will bring... but before we get to that,
we must tell you of the epic adventures of robot design during week
two!
The
design of the robot has taken off. Our design plan for the robot
includes having a fast conveyor system that will pick up balls from
the playing field, then once the balls reach the inside of our robot
they will
fill up the space in the "hopper system". This hopper
system will basically be a big bin for ball storage with a floor
that will move upwards and push the balls into our rotating turret.
The turret will be multi-faceted, it
will be able to either dump the balls into an opponents trailer
or place them into our goal for a human player to throw them into
trailers.
Week 4 Activities
Week
4 has been filled with completing design and ordering parts. We
are hoping to begin building the robot next week. As the design
phase is almost complete, we will begin the cramming build stage
and last minute design and welds/ work on the bot. Though this is
somewhat insane, the team enjoy's working out the kinks to design
the best bot possible.
The
conveyor system design has been completed, but some work still needs
to be done on this system of the robot. The team has started proto-typing
the ball infeed system to make sure the dimensions are correct for
the balls to be sucked up into the conveyors. The hopper drawings
and specific dimensions are being finished up, and ACI is working
on building the floor for our hopper system. The team has also been
working on the vision system on the bot, which will use a camera
to look for the pink and green indicators on the trailers. With
this camera the robot will be able to shoot automatically at the
trailers. We are working on the bumpers, and will be sewing our
team number on the side of them. The painting of our ship crate
is done and our logo really stands out!
One
big issue this week has been how to mount our turret system on the
robot. The design of the turret has pretty much been completed and
the finer details are being worked out. Though this system is one
of the most complicated on the bot, we are actually using the rim
of a plastic garbage can to mount the turret on to the top of the
bot. The garbage can rim will be the base for our turret system.
One
great thing that can take place during robotics is the helping spirit
between teams. This week the Winnovation team from Winnebago is
lending us a helping hand by giving/selling us belts for our conveyor
system and urethane tubing. As another aspect of our team, we will
be having try-outs for the positions of a driver, operator, and
payload specialist. These people will be the field team at the competitions.
As week 4 wanes, the insanity is beginning to build, but the experience
of a team of high-schoolers and mentors designing and building a
robot in 6 weeks in incredibly worth it!
Week
5 Activities
The
5th week of the build season has been filled to the brim with work,
work, work. The 3 systems of the robot - the turret, hopper, and
conveyor systems - have been fully designed and are being built.
But the main issue for the team this week has been the frame. The
frame which was required to integrate all 3 sub-systems go a late
start, therefore it didn't get to the welder until late last week.
It was cut, pop-rivoted together, and sent off to the welder for
tacking together on Friday. The frame was picked up on Saturday
to do some work on it over the weekend, and the mounting of the
3 systems was finalized. It went back to the welder Monday, and
it's back so we can start assembling subsystems onto it tonight.
The team has finished prototyping the lift system for the bot, the
conveyor parts are complete, and the angles for our turret have
been welded. Our bumpers have been assembled and we made sure that
they weighed the maximum amount - 18 pounds - so our robot can have
weight at ground level to be more stable on the slick playing field.
The programming for the robot is almost complete. The programming
team have finished the controller feedback, this will give graphical
representations of the robot's functions. The programming of single
drive, the camera function, and auto joystick functions for the
conveyor has been finished this week as well.
The hotels for are first competition in Chicago are being finalized.
The decals that will display our sponsors on the Incredible Hulk
and the trading cards are being designed.
We will be burning the midnight oil all week as we try to insure
we have a competitive Bot before we ship next Tuesday.
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